Increase your manufacturing capacity with Operations Engineering for FLOW
Get more product out the door of your existing floor space!
Designing high-performance physical spaces for your manufacturing, fulfillment or maintenance operations.
From 5,000 sq.ft to 1,000,000s sq.ft. to mobile maintenance trucks, we can tackle a wide variety of operations. Whether you are a start-up or an established operation, a brown-field or a green-field, a high-mix job shop, a repair center, or a single-product manufacturer.
From layout optimization to organizational design, FlowOps Engineering helps you maximize the potential of your footprint.
We leverage over 15 years of Industrial Engineering & business consulting expertise. Rely heavily on Lean manufacturing concepts, Theory of Constraints, Toyota Production System and 80/20 prioritization.
Operational Expertise trusted by market leaders
Project Showcase: Courtside Video’s Electronics Assembly Line
Coming soon
Courtside Video Entertainment is a startup focused on embedding screen in basketball arenas to enhance the fan experience during the game, especially the VIPs on the sidelines.
After a few prototype builds to support pilots with college, the decision was made to setup their own assembly in the heart of Philadelphia, in an old abandoned brick building.
We worked closely with the CEO and CTO to design the space and organization to maximize production capacity and operator the operator experience. They shared all the ideas, process information, Bill Of Materials and supply chain data. We are designing assembly line, supporting inventory space and the build out timeline to ensure they can scale production to meet customer demand.
We’ll share more about their case and its ready to share.
Our Services
Fast Track Layout Review
$950
per every 5000 sq.ft.
KNOW the next steps to unlock the full potential of your manufacturing space
Take advantage of our experience tackling spaces ranging from 5,000 to 1,000,000s of square feet. In addition to an annotated visual flow map, we will share details on the top 3 ideas that will give you the most bang for your buck (ROI).
Ideal for:
✓ Kickstarting your efforts with proven ideas
✓ Fresh eyes to unlock the next level of capacity
✓ Free-up time of engineer and management to focus on making the change.
What you get:
✓ Layout sketch & review
✓ Visual flow map w/ improvement annotations
✓ Step-by-Step action plan w/Top 3 details
✓ ROM bottleneck analysis & cycle check
Your time investment: 3~5 hours total
⏱ 2.5 hrs: 3x 45-minute calls (intake, WIP, Final)
⏱ 0.5 hrs: Record walk-around video and upload via link
⏱ 0.5 hrs: Share any process data you’d like considered in the analysis
Ramp-Up Sprint
$2,500
per every 5000 sq.ft.
PLAN for scale with confidence — before you run out of capacity.
Ramp up your line, your people, and your flow —without expensive trial and error. This is our deeper-dive plan that maps your labor ramp, learning curve, cycle time, and detailed workstation setup. Includes up to 2 revision rounds to lock in your plan.
Ideal for:
✓ New line setup or major expansions
✓ Growth-stage teams scaling headcount & throughput
✓ Ops leaders who need clear targets for labor, takt, and layout
What you get:
✓ Learning curve & labor ramp plan
✓ Detailed floor layout & workstation design
✓ Takt time, cycle time, throughput target sheet
✓ 1–2 revision rounds for refinement
Your time investment: ~5–8 hours total
⏱ 3–4 hrs: 4–5× 45-minute calls (intake, mid, final)
⏱ 1–2 hrs: Process videos and space walk around
⏱ 1–2 hrs: Share any relevant BOMs, cycle time, or labor data